Built a flashlight that lights up half the street for under 20 yuan
Three 18650s plus an e-bike headlight, with a water pipe for the housing. Welded the nickel strip with the H1 — tiny little thing, handles 0.12 strip with zero effort.
Switched it on outside at night and the neighbors thought someone had left their car headlights on. Hahahaha.
Pic 2 shows the internal wiring, for anyone who wants to copy my homework.
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A high-power flashlight for under ¥20: three 18650s (Beiliang 3.7V) spot-welded into a pack with an AWithZ handheld welder, heat-shrink and PVC pipe for the body, an LED e-bike headlight + 16mm metal push-button switch + DC jack, hot-glued together; night test reaches 150 m outdoors
A tutorial with no voice-over, just BGM and a few captions. Three Beiliang 18650s (shopping screenshot ¥9.50 each, 5550mWh flat-top) are placed side by side and spot-welded into a pack with nickel strip on an AWithZ handheld welder (0–30s), wrapped in blue heat-shrink and shrunk with a heat gun (34–49s), with red and black leads brought out at both ends. The body is grey PVC water pipe (shopping screenshot ¥2.77), marked with a whiteboard marker and cut open with a utility knife (63–98s); a 16mm 12–24V metal latching push-button switch (90s shopping screenshot) and a DC jack (148s screenshot) are fitted; the head is an LED e-bike headlight (square, multi-LED), lit up at 111s. A 50mm-ID grey PVC pipe cap serves as the tail cap (155s), the pack is pushed into the pipe and wired (171–185s), and a hot-glue gun fixes the head and the connectors (187–194s). Night test: a casual try outside the front door with the spot head while it is not fully dark yet; in full darkness outdoors 150 m should be no problem; a flood-beam version is shown for comparison (207–223s); the ending shows several finished units. Of 1013 comments only 11 were captured: the top one is ‘your 10 flashlights aren’t as bright as my one’ (the creator replied); someone warns that with no charge/discharge protection it will over-discharge and an external charge protection is needed, and asks how to charge it; the creator’s pinned comment adds ‘Demacia G40 gear 2’ as a brightness reference.
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Before you browse
WeldWorld is an open platform for user sharing; content does not represent official advice.
Improper battery handling can cause fire, explosion, chemical burns and serious injury. Read the full AWithZ Safety & Usage Guidelines before any lithium battery assembly, spot welding or testing, and before using the community.
Community content is personal experience, not verified by AWithZ; where it conflicts with official documents, the official documents prevail.
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